The five standard ESD static shielding envelope dimensions you'll commonly find are 4×8 inches (small format), 8×12 inches (mid-size), 12×16 inches (large), 14×18 inches (extra large), and 18×24 inches (jumbo). Each size offers specific benefits for different electronic components, from small parts to large circuit boards. Small formats provide 2.8-mil thickness and 12-lb puncture resistance, while larger sizes feature enhanced 3-mil thickness and up to 22-lb puncture resistance. All sizes meet ANSI/ESD S20.20 standards and create Faraday cage protection. Understanding the unique specifications of each size will help you make the best choice for your electronic protection needs.
Small Format 4×8 Inch Envelopes

Protecting sensitive electronic components demands reliable static shielding, and 4×8 inch envelopes represent a standard small format solution. You'll find these bags available from multiple manufacturers, including Uline, US Poly Pack, Ucanpack, Hisco, and 3M, with consistent specifications designed for ideal protection. The popular 500 per case options provide excellent value for high-volume needs.
The envelopes feature a thickness of 2.8 mils (±15%) and deliver puncture resistance of 12 pounds, ensuring durability during handling. These bags are offered at affordable pricing of $10.00 per case of 100 units. You can rely on their seal strength of 11 pounds and ESD shielding rating of less than 10 nJ.
The bags' metal-in film laminate construction creates a complete Faraday cage, protecting your components from static discharge.
When you're measuring these envelopes, check from inside seam to inside seam for width and from top edge to bottom fold for length. You can heat seal these bags at 300-375°F for 0.5-3.5 seconds under 30-70 PSI pressure.
The surface resistance remains below 1×10^11 ohms on both interior and exterior surfaces. Depending on your needs, you can purchase these in quantities of 100 or 1,000 per case, and some manufacturers offer custom printing options.
Mid-Size 8×12 Inch Mailers
While small format envelopes serve basic needs, mid-size 8×12 inch mailers provide expanded capacity for larger electronic components.
These static shielding bags feature a robust 3-mil thickness with a specialized four-layer structure, including a buried metallized layer that creates a Faraday cage for superior ESD protection. Each bag delivers 100-unit pack sizes for efficient inventory management. Our company's status as a national high-tech enterprise ensures consistent quality and innovation in protective packaging solutions.
These mailers meet critical industry standards like ANSI/ESD S20.20 and EIA 531, with surface resistivity less than 10e12 ohms/sq. The transparent metallized design lets you easily identify contents while maintaining complete protection against electrostatic discharge.
Three key advantages of 8×12 inch mailers:
- 22-lb puncture resistance protects against sharp edges and components
- Heat-sealable options or convenient zip closures for secure packaging
- Full static decay compliance with MIL-PRF-81704E specifications
When you need customization, these mailers adapt to your requirements with options for custom sizes, logo printing, and specialized formats.
You can order stock items without minimum quantities for quick 2-3 day delivery, while custom orders typically require a 5000-piece minimum and 10-15 day lead time.
The bags' durability and strong polyester layer guarantee your sensitive electronic components arrive safely.
Large 12×16 Electronics Packaging

Today's high-volume electronics shipping demands call for larger 12×16 inch static shielding bags that deliver maximum protection for oversized components and assemblies. Multiple size options are readily available to accommodate various product dimensions.
You'll find these bags feature a robust four-layer structure with an ethane inner layer that effectively removes and prevents static buildup. The three-mil thickness guarantees durability while maintaining the transparency you need for quick content identification.
When you're handling larger electronic items, these 12×16 bags provide Faraday Cage protection that creates a secure ESD-safe environment. The MIL-DTL-117H Type II compliance ensures these bags meet stringent military specifications for electronics protection.
You'll notice each bag carries the standard ESD warning symbol and meets vital compliance standards, including ANSI/ESD S541 and EIA 625. The surface resistivity of less than 10^12 ohms/sq guarantees reliable static protection for your sensitive components.
You can order these large-format bags in both ziplock and open-top configurations, with custom options available for specific requirements.
If you're working with sharp-edged components, you'll want to opt for the high-puncture films. For stock sizes, you'll receive delivery within 2-3 days, while custom orders typically take 10-15 days.
Bulk ordering options are available for high-volume shipping needs.
Extra Large 14×18 Pouches
Manufacturers looking for enhanced protection will find 14×18 static shielding pouches offer versatile storage for larger electronic assemblies. These 3 mil thick pouches provide robust ESD protection while maintaining clear visibility for inventory management and component identification. The regular price of $50.37 for a pack of 100 bags provides excellent value for manufacturing facilities.
Customer support teams are available Monday through Friday from 8am to 5pm EST to assist with product inquiries.
- You'll get extensive protection with these pouches' multi-layered defense:
- Static shielding to prevent electrostatic damage
- Moisture resistance to guard against humidity
- Durable construction for safe shipping and handling
The 14×18 size accommodates larger electronic components and assemblies, making them ideal for manufacturing environments where you're handling printed circuit boards, motherboards, or sizeable electronic modules.
You'll find these pouches available in various configurations, including open-top and reclosable options, typically sold in cases of 100 units.
When you're sourcing these pouches, consider comparing vendors like Interplas, Desco, and Elements Supply for the best pricing and return policies.
They're ESD-compliant and designed specifically for use in ESD-safe workspaces, ensuring your components remain protected throughout storage and transit.
The pouches' clear design lets you quickly identify contents while maintaining necessary protection against static discharge and environmental factors.
Jumbo 18×24 Storage Solutions

Storage powerhouses in the 18×24 size category deliver maximum protection for your largest electronic components and assemblies.
You'll find these solutions available in both box and bag formats, each serving distinct storage needs. The corrugated cardboard boxes measure 18 x 24 x 12 inches, making them ideal for storing bulky items like seasonal clothing and linens. Each bundle contains 20 boxes for efficient bulk ordering.
For flexible storage options, you can choose between zip-close bags and roll bags with ties, available in 2 mil or 0.75 mil thickness. These bags come packaged with free 90-day returns for added peace of mind.
These bags come in convenient 40-count packs or larger 250-piece cases, offering high clarity and reliable sealing mechanisms.
The box options are available through various suppliers, including Samuel Packaging Store, The Packaging Company, and MyBinding.com, with prices ranging from $49.72 to $495, depending on quantity and delivery terms.
When selecting your storage solution, you'll want to evaluate the durability of corrugated cardboard boxes versus LLDPE film bags.
The boxes provide rigid protection and stackability, while the bags offer clear visibility and space-saving flexibility.
Both options deliver versatile storage capabilities for your bulk items and seasonal storage needs.
Frequently Asked Questions
Can ESD Bags Be Reused Safely for Multiple Shipments?
You can reuse ESD bags but should carefully inspect them for damage before each use. It's risky, as worn bags won't provide adequate protection. For critical components, you're better off using new bags.
What Temperature Range Can Standard ESD Static Shielding Bags Withstand?
You can safely use ESD static shielding bags between room temperature and their heat sealing max of 375°F (190°C). For best protection and longevity, you'll want to store them at 76°F (24°C).
How Long Does the Static Shielding Effectiveness Last in Storage?
Your static shielding bags can last up to 20 years if you store them properly. You'll get the best results by keeping them in controlled temperatures and humidity levels, with regular testing for effectiveness.
Are ESD Bags Recyclable Through Standard Recycling Programs?
You can't recycle most ESD bags through standard programs due to their metal layers and special coatings. You'll need to use specialized electronics recycling services or check with local recyclers for specific requirements.
Do ESD Bags Provide Protection Against X-Ray Scanning During Shipping?
No, your ESD bags won't protect against X-ray scanning. They're specifically designed to shield against electrostatic discharge and electromagnetic interference. You'll need additional protection if X-ray exposure is a concern during shipping.
In Summary
You'll find these five standardized ESD static shielding envelope sizes cover most electronics packaging needs. From the compact 4×8" envelopes perfect for small components to the spacious 18×24" jumbo solutions, you're equipped to safely store and ship sensitive electronic items. Whether you're handling PCBs, memory modules, or complete circuit assemblies, matching the right dimension to your product guarantees ideal protection against electrostatic discharge.
Leave a Reply