For point-of-use static control, you'll find top performance in the SMC IZN10E with its precise corona discharge technology and the KEYENCE SJ-H Series offering extended 3000mm coverage. The Simco-Ion QuadBar excels in tight spaces, while OMRON ZJ-FA delivers rapid elimination in just 0.8 seconds. Consider the portable Fraser HP-2000 gun for flexibility or the EXAIR Gen4 Super Ion for 360° coverage. The CKD Compact, TAKK 344 overhead system, and VESSEL SJ-DR Duostat round out your premium options. Each system offers unique advantages that'll help you make an informed choice for your specific needs.
SMC IZN10E Nozzle Ionizer
Designed for precise static control, the SMC IZN10E Nozzle Ionizer uses corona discharge technology to neutralize static electricity at the point of use. Operating at 24 VDC with a 2.5 kVAC applied voltage, this ionizer delivers reliable performance with an ion balance of ±10V for energy-saving nozzles and ±15V for high flow rate options. The unit's current consumption remains at 80 mA or less, ensuring efficient operation.
You'll find effective static neutralization within a range of 20 to 500 mm, supported by clean dry air purge and flow rates up to 121 L/min at 0.5 MPa. The tool-less cartridge removal makes maintenance and cleaning simple and efficient. The unit's operating pressure spans from 0.05 to 0.7 MPa, giving you flexibility in various applications.
The durable construction features an ABS and stainless steel housing, stainless steel nozzle, and tungsten electrode needle, withstanding impact forces up to 100 m/s².
For installation versatility, you can choose between bracket, pivoting bracket, or DIN rail mounting options. The built-in electrode needle contamination detector with LED indicator helps you maintain peak performance.
You'll need to operate the ionizer within 0 to 55°C and 35-65% RH conditions. At just 70-75g, this CE, UL, CSA, and RoHS-compliant ionizer offers a lightweight yet robust solution for your static control needs.
KEYENCE SJ-H Series
While the SMC IZN10E excels in close-range applications, the KEYENCE SJ-H Series takes static elimination to new heights with its extended reach. You'll appreciate its ability to eliminate static across a 3000mm target area from distances of 300 to 1500mm, making it perfect for larger production environments. Its proven performance in bumper coating has made it a top choice in automotive manufacturing. The system's versatility extends to film manufacturing and slitting processes.
The SJ-H Series stands out with its innovative I.R.G. (Insert Ring Ground) structure. You'll get maximum ion efficiency thanks to the internally housed ground plate, which drastically reduces ion loss. It's five times faster than conventional models and doesn't require air flow for operation, saving you energy costs.
You won't need to worry about constant monitoring, as the system's self-diagnosis function keeps track of ion generation through a bar LED display. The three-way alarm output alerts you to cleaning needs, condition changes, and critical issues, ensuring you're always ahead of maintenance requirements.
If you're managing multiple units, you'll find the centralized control feature particularly useful for monitoring external outputs.
The unit's compact design, the smallest in its class, lets you integrate it easily into your existing setup while maintaining industry-leading static elimination performance.
Simco-Ion QuadBar System
When space comes at a premium in your process equipment, the Simco-Ion QuadBar System delivers exceptional static control in the tightest spots. The QuadBar 4630's compact design and unique quadropole configuration provide effective ionization just 3 inches from your product, making it ideal for confined spaces where airflow is limited. The Model 4630's quadropole configuration ensures superior ionization performance compared to traditional designs. The Controller Model 4030 can manage up to 16 QuadBar units simultaneously for comprehensive coverage.
You'll find versatile power options with both 24 VAC and 24 VDC compatibility, while the system's alarm output lets you monitor performance continuously. You can choose between single-crystal silicon or tungsten emitter points based on your specific needs, and the Model 4635's independent air delivery system offers two air assist cartridge designs for improved performance.
The QuadBar System excels in semiconductor manufacturing, where it neutralizes static charges on wafer surfaces and prevents ESD events. It's particularly effective in cleanroom environments, meeting ISO 14644-1 Class 1 cleanliness standards when powered by 24 VDC.
The system's in-line ionization capabilities, demonstrated by Model 4210, guarantee high-quality ionization in gas streams. You'll appreciate how it prevents small particles from being attracted to wafer surfaces, considerably reducing contamination risks in your manufacturing process.
Fraser HP-2000 Ionizing Gun
For portable static elimination needs, the Fraser HP-2000 Ionizing Gun stands as a rugged and versatile solution. You'll find this CE-certified device equipped with a shockless ionization system that meets OSHA standards, operating at 5.5-6 kV for effective static neutralization. Just as effective dose assessments are crucial in medical radiation, proper ionization monitoring is essential for safety.
The gun's construction features a stainless steel ionization head, PTFE ionizing head, and an aluminum nozzle that delivers a 20:1 air amplification ratio. You can expect a thrust of 5.2 N at 5 Bar and a noise level of 74 dBA at 1000mm. The gun's air consumption rate is 560 lit/min at 5 Bar during continuous operation. This model achieves most powerful ionisation capabilities in its class through its advanced design.
You can use the HP-2000 in various applications, from cleaning mouldings and lenses to preparing surfaces for automobile painting. It's certified for ISO Class 6 cleanrooms and features a robot-compatible Hi-Flex HT cable available in lengths from 3m to 10m.
The ergonomic design includes a full-hand trigger that won't cause fatigue during extended use. For maintenance, you'll appreciate its modular design with replaceable parts. The gun connects to your air supply via a 1/4" BSP connection and works with Fraser HP Power Units that can support up to four guns.
EXAIR Gen4 Super Ion
You'll find the EXAIR Gen4 Super Ion system offers powerful static elimination through its patented technology that produces a 360° ionized airstream for extensive coverage.
The system's versatility shines through its multiple length options ranging from 3 to 54 inches, allowing you to select the perfect size for your specific application needs.
Whether you're working with plastics, composites, or packaging materials, you can easily mount the unit at the point of use and connect it to a Model 7960 or 7961 Gen4 Power Supply for immediate static control.
Performance Features & Design
The EXAIR Gen4 Super Ion Air Knife system combines powerful static elimination with enhanced operational efficiency, delivering a 34% performance boost at low pressures while maintaining whisper-quiet operation at 50 dBA. You'll find its effective range reaches up to 20 feet, making it ideal for large-scale industrial applications. The system's adjustable force settings let you customize the airflow from a gentle breeze to a powerful blast.
| Feature | Specification | Feature | Specification |
|---|---|---|---|
| Air Consumption | 3.7 SCFM/foot | Max Temperature | 165°F (74°C) |
| Max Length | 119" (3.02m) | Power Requirements | 5 kVrms, 5mA |
| Operating Pressure | 5 PSIG | Sound Level | 50 dBA |
| Range | 20 feet (6.1m) | Construction | Stainless Steel/Aluminum |
The design incorporates multiple air inlets on each end and bottom, giving you flexible installation options. You'll appreciate the durable construction featuring stainless steel connections, aluminum components, and UL-rated plastic parts. The system's armored power cable and integrated ground protection guarantee safe operation, while the modular design allows for easy maintenance and setup. For enhanced performance, you can install thicker shims to increase air velocity when needed.
Installation & Technical Specifications
With proper installation, the EXAIR Gen4 Super Ion system requires specific power and air configurations to deliver peak performance. You'll need either the Model 7960 or 7961 Power Supply (5kV) and a 3/8 NPT inlet for compressed air supply.
The system's designed to operate at 5 kVrms with a maximum of 5 milliamperes, ensuring shockless operation below 40 microamperes when short-circuited.
The Gen4 Ion Air Cannon (Model 8192) maximizes airflow efficiency, with over 90% of the ionized air being induced from the surrounding environment. You can effectively eliminate static and clean surfaces up to 15 feet away.
The system's equipped with a replaceable emitter point at the discharge end that ionizes the entire airstream.
Don't install the system where ambient temperatures exceed 165°F (74°C) or near flammable materials and gases. The system meets both OSHA safety requirements and EU compliance standards, including the General Product Safety Directive and Machinery Directive.
For specialized applications, you can choose from various configurations, including the Super Ion Air Knife System ($1,109.00), Super Ion Air Wipe ($1,271.00), or the compact Ionizing Bar ($235.00).
SMC IZG10 Gun Style
SMC's IZG10 gun-style ionizer delivers rapid static neutralization through high-frequency AC corona discharge technology.
You'll achieve a 0.3-second neutralization time at 0.2 MPa operating pressure, with precise ion balance control maintaining offset voltage within ±10 V. The lightweight design, at just 200g with a standard nozzle, makes it comfortable for extended manual cleaning operations.
You can customize your operation with multiple control options:
- Choose between trigger-linked, trigger lock, or OFF timer modes with 3, 5, or 7-second timing options
- Select continuous or pulse blow modes, with pulse offering better particle separation and air savings
- Adjust the ionized air flow rate directly on the gun using the numerical control
You'll operate the unit within 0.05 to 0.6 MPa pressure range using 24 VDC power supply.
The system requires clean dry air and works effectively in temperatures from 0 to 40°C with 35-65% relative humidity.
High-visibility LED indicators keep you informed of operating status and maintenance needs, while the bypass nozzle option guarantees OSHA 1910.242b compliance for workplace safety.
CKD Compact Ion Unit
Based on the limited available information about CKD's product line, you'll find they primarily focus on pneumatic components rather than ionization systems.
While CKD manufactures precision-oriented products for semiconductor and assembly industries, their compact units center on cylinders and valves rather than static control equipment.
If you're seeking specific details about CKD's ion unit features or maintenance requirements, you'll need to consult directly with CKD or their authorized distributors, as this information isn't readily documented in standard product literature.
Key Features and Performance
Versatility defines the CKD Compact Ion Unit, a point-of-use ionizer system that combines space-saving design with high-performance static control.
You'll find its compact design particularly advantageous in tight spaces, while its high ionization efficiency guarantees reliable static elimination across various industrial applications. The unit's low maintenance requirements and easy installation make it a practical choice for your manufacturing environment.
When it comes to performance, you can count on this ionizer's precise airflow control and rapid static elimination capabilities. The system's sensor integration allows you to monitor performance in real-time, while its energy-efficient design helps keep your operational costs down.
You'll appreciate how it meets industry standards for electronics manufacturing and inspection processes.
Here are three standout features you'll benefit from:
- Adjustable ion output that lets you fine-tune the system for your specific application needs
- Wide operating temperature range and humidity resistance for consistent performance in varying conditions
- Thorough compliance with international safety standards, guaranteeing worry-free operation in regulated environments
The unit excels in both precision and reliability, making it suitable for demanding applications in electronics, semiconductor, and medical device manufacturing.
Integration and Maintenance Requirements
Setting up the CKD Compact Ion Unit calls for careful attention to integration requirements and ongoing maintenance protocols. You'll need to verify the unit is compatible with your existing cleanroom environment and can integrate seamlessly with other static control systems.
The compact design allows for flexible mounting options, whether you're looking for benchtop, overhead, or point-of-use configurations.
To maintain peak performance, you'll want to establish a regular maintenance schedule. This includes cleaning the emitters and sensors periodically, checking airflow parameters, and monitoring ion balance.
The unit's self-diagnostic features will help you identify potential issues before they become problems, while the LED indicators and alarm outputs provide real-time status updates.
When installing the unit, you must comply with IEC TR 61340-5-2 standards for electrostatic discharge control. If you're in medical or pharmaceutical manufacturing, verify the installation meets CGMP requirements.
The unit's digital control system allows you to monitor and adjust settings easily, while its closed-loop integration capabilities help you maintain consistent environmental conditions.
Remember to keep maintenance records and perform regular testing to verify continued compliance with safety standards.
TAKK 344 Overhead Ionizer
The TAKK 344 Overhead Ionizer stands as a powerful solution for industrial static control, utilizing corona discharge technology to neutralize unwanted charges from above.
You'll appreciate its compact design and efficient coverage area, reaching up to 6 feet from the mounting point. Operating on standard 120V AC power, it's engineered for low energy consumption while maintaining consistent performance in your industrial setting.
For ideal implementation in your facility, consider these key advantages:
- Wide coverage flexibility – You can install it above various production lines, from electronics assembly to pharmaceutical packaging areas.
- Minimal maintenance needs – You'll spend less time on upkeep thanks to its easy-to-clean design and durable construction.
- Safety-focused operation – You're protected by its compliance with industry standards and safe operation in diverse environments.
Similar to HAUG ring ionizers in function but designed specifically for overhead applications, the TAKK 344 effectively reduces static-related issues in your production environment.
You can seamlessly integrate it with other static control devices, making it a versatile choice for your manufacturing needs. Its reliable performance and consistent static neutralization capabilities make it particularly valuable in sensitive production processes.
VESSEL SJ-DR Duostat
Delivering exceptional static neutralization performance, the VESSEL SJ-DR Duostat combines high-speed ionization with precision control in a compact point-of-use system.
You'll find it offers versatile static control solutions across electronics, medical, and manufacturing applications, with its adjustable ion output meeting diverse requirements.
The system's auto-controlled ion balance guarantees ideal neutralization while keeping maintenance requirements low. You can easily clean and replace components, reducing downtime and operational costs.
Whether you're working with AC or DC power supply options, the Duostat adapts to your facility's infrastructure.
You'll appreciate the system's competitive pricing and long-term cost benefits, backed by all-encompassing warranty coverage and responsive technical support.
When compared to other ionizers in its class, the Duostat stands out for its reliability and consistent performance. The compact design allows for flexible installation in space-constrained environments, making it ideal for integration into existing production lines.
If you're seeking compliance with international static control standards, you'll find the VESSEL SJ-DR Duostat meets these requirements while delivering the high-performance ionization your applications demand.
OMRON ZJ-FA Series
You'll find the OMRON ZJ-FA Series offers rapid static elimination with its ±7 kV discharge voltage and impressive ±10 V ion balance, making it highly effective for industrial automation needs.
The unit's 24 VDC operation and 900 mA maximum current consumption guarantee reliable performance while maintaining safety through controlled discharge settings.
Thanks to its compact design, you can easily mount the ZJ-FA20 in tight spaces or elevated positions, giving you flexibility in your workspace setup.
Performance Features and Benefits
Three standout performance features distinguish OMRON's ZJ-FA Series ionizers: rapid static elimination in just 0.8 seconds, precise ion balance control through built-in sensors, and an advanced airflow control system that maximizes ion delivery.
You'll also benefit from the variable DC discharge method that enhances elimination efficiency while maintaining low ozone generation of just 0.01 ppm at 50mm from the air outlet.
The system's versatility shines through its operational capabilities, giving you complete control over your static elimination process:
- You can adjust ion balance both automatically and manually, ensuring you'll always maintain ideal static control for your specific application.
- You'll receive external outputs for cleaning and alarm conditions, making it easy to monitor system status and integrate with your existing setup.
- You're protected by the no-voltage contact input for discharge stop, providing an additional safety measure.
The ZJ-FA Series operates reliably across temperatures from 0 to 50°C, and its Photo MOS relay output supports both NPN and PNP configurations up to 30 VDC.
With current consumption ranging from 0.9A to 3.0A depending on the model, you'll find these ionizers both efficient and dependable for your static control needs.
Installation and Space Requirements
The ZJ-FA Series' straightforward installation starts with a standard 24 VDC power supply and included AC adapter.
You'll find the system's compact design and 2.0 kg weight make it easy to position in your workspace. The included 2-meter FG connection cable provides flexibility in placement while maintaining proper grounding.
When planning your installation, you'll need to account for proper airflow, as the unit delivers 1.4 to 2.3 m³/min of coverage.
You should install the ionizer in an environment with temperatures between 0 to 50°C and humidity levels of 35% to 65%, avoiding areas prone to condensation or icing.
The system's safety features require careful consideration during installation.
You'll need to maintain proper clearance from the air outlet, as it generates a maximum of 0.01 ppm ozone at 50mm distance. The ±7 kV discharge voltage demands appropriate spacing from sensitive equipment.
You can monitor the system's operation through built-in indicators for high-voltage output, cleaning status, and power.
The automatic ion balance adjustment feature simplifies your setup process, while manual adjustment options let you fine-tune performance for specific applications.
Frequently Asked Questions
How Often Should Ionizer Performance Be Tested and Verified in a Production Environment?
You'll need to test your ionizer's performance daily through visual checks and balance measurements. Conduct thorough maintenance monthly, and perform extensive calibration quarterly to guarantee ideal static control in your production environment.
What Safety Precautions Should Operators Take When Handling Point-Of-Use Ionizer Systems?
You'll need to avoid touching emitter points, disconnect power before maintenance, wear protective gear, use alcohol-based cleaners, and guarantee proper ventilation. Never handle ionizers with wet hands or in humid conditions.
Can Multiple Ionizer Systems Interfere With Each Other's Performance?
Yes, ionizers can interfere with each other if they're placed too closely. You'll need to space them properly to avoid ion recombination, field overlap, and airflow disturbances that reduce their effectiveness.
What Environmental Factors Affect the Efficiency of Point-Of-Use Ionizer Systems?
Your ionizer's efficiency depends on four key factors: humidity levels (20-60% is ideal), proper airflow for ion dispersion, stable temperatures (10-35°C), and the concentration of airborne particles in your space.
How Do Temperature and Humidity Impact Ionizer Decay Time Performance?
You'll notice that higher temperatures increase ion mobility while high humidity can slow decay times. Both factors work together – warm, dry conditions typically give you the best ionizer performance for faster decay times.
In Summary
You'll find these top ionizer systems provide reliable static elimination for your point-of-use applications. Whether you're looking for nozzle-type, bar-style, or handheld solutions, these models deliver precise neutralization and easy maintenance. Consider your specific needs for coverage area, mounting options, and monitoring capabilities when selecting from these industry-leading options. They'll help you maintain static-free workspaces and protect sensitive components.
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